Gypsum Board Production Line

Description

The gypsum board production line (plasterboard machine) is composed of raw material batching system, mixer, board forming station, board setting line, cut-off knife, transfer table, dryer, booking machine, trimming machine and stacker.
Plasterboard production line works as often as necessary without consuming energy. Gypsum is the ideal surface for a wall because it has the same PH value and thermal conductivity properties as the human skin. Building materials made of gypsum always feel warm when touched. Gypsum board machine is no deception because gypsum possesses low thermal conductivity properties. As a result, gypsum building materials store has a warm feel.

Classification of Plasterboard Machine

Based on the application areas of the gypsum board, gypsum board production line is categorized into three: regular gypsum board, fire resistant gypsum board and moisture resistant gypsum board

The gypsum board size varies with countries

Board Length: 1.5 to 4 meters (adjustable)
Board Width: 1.2 m or 1.22 meters
Board Thickness: 7 mm to 20 mm (adjustable)

Features of Plasterboard Machine

1. The feeding speed of gypsum stucco, water and additives is controlled automatically and precisely, which ensures the accurate supply of all kinds of raw materials and saves labor cost.
2. IPC and PLC can achieve communication, which share data with each other to make central control. All data can be shown on computer monitor and inspection can be done through computer.
4. Hot air drying technology is adopted in the drying system. It ensures the temperature in each deck of the dryer same either.
5. The gypsum board is evenly dried and it makes the production line more energy-saving.

Gypsum Board Production Line Capacity

Capacity	Sheets Per Day (1200 × 2400 × 9 mm)	Dryer Decks	Control System
2 million sqm/year	2300 sheets/day	4 decks	PLC
4 million sqm/year	4600 sheets/day	6 decks	PLC
6 million sqm/year	6900 sheets/day	8 decks	DCS
10 million sqm/year	11500 sheets/day	10 decks	DCS
20 million sqm/year	23000 sheets/day	12 decks	DCS
30 million sqm/year	34500 sheets/day	12 decks	DCS

Basic Formula of Gypsum Board Production Line (board thickness: 9.5 mm)

Raw Material	Consumption	Raw Material	Consumption
Gypsum Stucco	6.8kg/sqm	Foam Agent	0.008kg/sqm
Paper	0.48kg/sqm	White Latex	0.005kg/sqm
Modified Starch	0.035kg/sqm	Water	4.8kg/sqm

Installation of Gypsum Board Production Line and Training to Operators

1. Engineers and technicians from our company will be dispatched to the installation site to give instruction in the installation and commissioning work.
2. The buyer shall supply welding workers and fitters to cooperate in the work of installation and commissioning.
3. During the installation and commissioning, the buyer’s operators will be trained in respect of operation, trouble-shooting and maintenance by the technicians and engineers.